Our company offers a comprehensive Tomato Paste/Ketchup Processing Line Turnkey Project, specifically designed for food processing plants, canned food manufacturers, and large-scale central kitchens. This fully automated solution transforms fresh tomato raw materials through continuous, standardized processes into high-quality concentrated tomato paste, tomato ketchup, and various tomato-based sauces.
Core Process & Configuration:
The complete production line consists of an elevator system, bubble washer, crusher, pre-heating deactivation system, pulping and refining system, vacuum evaporation system, tubular sterilizer, and aseptic filling system. All key equipment is manufactured from food-grade SUS304 stainless steel, with dead-corner-free design on all product-contact surfaces to effectively prevent microbial growth and ensure food safety. The pre-heating section offers both hot break and cold break process options to effectively preserve tomato color and flavor. The vacuum evaporation system employs multi-effect evaporation technology, efficiently removing moisture at low temperatures (50-55℃) to maximize retention of natural tomato flavor and nutritional content.
Automation & Flexibility:
The system is equipped with a or equivalent brand PLC control system and touchscreen HMI, supporting one-touch start/stop, recipe parameter storage, and real-time monitoring — significantly reducing manual intervention and operational errors. The modular design allows flexible addition or removal of equipment modules such as blending tanks, homogenizers, etc., to accommodate different tomato varieties (fresh fruit, frozen concentrate) and various end products (28-38% Brix concentrate, seasoned sauces, tomato juice, etc.). Production capacity ranges from 1 ton/day for small pilot lines to 1500 tons/day for mega-industrial plants, with custom solutions tailored to specific raw material conditions, plant floor space, and target markets.
Engineering & After-Sales Service:
We provide full-scope "turnkey" services covering workshop layout design, utilities planning (electricity, water, steam), equipment manufacturing, on-site installation and commissioning, and operator training. The equipment comes with a 12-month warranty and lifetime technical support. All products comply with CE, ISO 9001, and other international standards, making us a reliable partner for your tomato product ventures in both domestic and export markets.
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Our processing line utilizes fresh mango and mango paste as raw materials to produce various final products including mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.
Available packaging formats include aseptic bags, metal cans, sachets, stand-up pouches, PP containers, glass bottles, PET bottles, and gable top cartons.
1. Discharge Platform
Specialized drainage platform with water guns simplifies raw mango unloading from trucks while providing pre-washing capabilities to enhance production line efficiency.
2. Elevator
This machine transports fresh mango from outside the building to inside the processing facility.
3. Washing
Thorough washing of fresh fruits prior to crushing using bubble washers and brush & spray washers. Optional ultrasonic and ozone cleaning methods available for enhanced cleaning efficacy.
4. Sorting
Visual inspection by staff after washing to identify defects, ensuring only high-quality fruits proceed through the production line.
5. Destoning
Mango remover operates at 1470 r/min, effectively crushing fresh mango to ensure thorough cleaning of core and skin, maximizing pulp yield and production efficiency.
6. Preheating
Adjustable temperature pre-heater (45℃ to 85℃) increases juice yield for subsequent processing while protecting final product color and taste.
7. Pulper and Refiner
Operating at 1470 r/min, this machine generates centrifugal force to pass product through screens for refinement. Suitable for various fruits including passion fruit, tomatoes, peaches, apricots, mangoes, and apples.
8. Horizontal Spiral Centrifugal
Reduces solids and impurities to ensure mango pulp puree is free from contaminants and black spots.
9. Sterilizing
Tube-in-tube type sterilizer with adjustable temperature and retention time for different product requirements. Programmable control system ensures precise automation.
10. Aseptic Filling
Operates with tube-in-tube sterilizer in closed cycle system. Vapor-protected filling cavity maintains sterility throughout the packaging process.
11. Storage or Blending
Final product can be stored as-is or used as raw material for producing mango sauce or other products.
