Our High Efficiency Tomato Paste Production Line offers a complete solution from fresh fruit receiving to aseptic filling, with capacity ranging from 100kg/h to 10T/h. This system is widely applicable to medium and large-scale food processing enterprises, OEM contract manufacturers, and export-oriented condiment producers.
Complete Process Flow:
The production line covers the full process: fresh fruit receiving, bubble washing, sorting conveyor, crushing, pre-heating deactivation, double-stage pulping and refining, vacuum concentration, tubular sterilization/cooling, and final aseptic filling/canning. Key advantages include:
Efficient Crushing & Pulping: The crushing system features in-pipe comminution technology with complete isolation from air, effectively preventing oxidative browning and ensuring the natural bright red color of the final paste. The pulping machine features adjustable screen mesh (e.g., 0.6mm) for efficient removal of peels and seeds, yielding a fine and uniform tomato pulp.
Precise Concentration Control: Multi-effect vacuum evaporators enable low-temperature concentration to 28%-38% Brix (customizable), with low steam consumption and high concentration efficiency, complemented by a closed-loop cooling water system.
Safe Aseptic Filling: Tubular sterilizers apply high-temperature short-time (HTST) sterilization to ensure microbiological compliance. The downstream section flexibly accommodates aseptic bag-in-drum fillers (220L drums), tinplate can fillers, glass jar fillers, or PET bottle filling lines based on packaging requirements.
Materials & Certifications:
Primary equipment material is SUS304 stainless steel — corrosion-resistant, easy to clean, and compliant with international food hygiene standards. The complete line is CE-certified, with core motors, pumps, and valves sourced from globally recognized brands to ensure long-term continuous operational stability.
Customization & Services:
We support non-standard customization for hot/cold break process selection, capacity sizing, and packaging formats. On-site installation and commissioning, worker training, and a one-year warranty are all included to ensure rapid project startup. Whether producing high-concentration export paste or retail-ready ketchup in small packages, this production line offers efficient and flexible solutions.
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FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Our processing line utilizes fresh mango and mango paste as raw materials to produce various final products including mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.
Available packaging formats include aseptic bags, metal cans, sachets, stand-up pouches, PP containers, glass bottles, PET bottles, and gable top cartons.
1. Discharge Platform
Specialized drainage platform with water guns simplifies raw mango unloading from trucks while providing pre-washing capabilities to enhance production line efficiency.
2. Elevator
This machine transports fresh mango from outside the building to inside the processing facility.
3. Washing
Thorough washing of fresh fruits prior to crushing using bubble washers and brush & spray washers. Optional ultrasonic and ozone cleaning methods available for enhanced cleaning efficacy.
4. Sorting
Visual inspection by staff after washing to identify defects, ensuring only high-quality fruits proceed through the production line.
5. Destoning
Mango remover operates at 1470 r/min, effectively crushing fresh mango to ensure thorough cleaning of core and skin, maximizing pulp yield and production efficiency.
6. Preheating
Adjustable temperature pre-heater (45℃ to 85℃) increases juice yield for subsequent processing while protecting final product color and taste.
7. Pulper and Refiner
Operating at 1470 r/min, this machine generates centrifugal force to pass product through screens for refinement. Suitable for various fruits including passion fruit, tomatoes, peaches, apricots, mangoes, and apples.
8. Horizontal Spiral Centrifugal
Reduces solids and impurities to ensure mango pulp puree is free from contaminants and black spots.
9. Sterilizing
Tube-in-tube type sterilizer with adjustable temperature and retention time for different product requirements. Programmable control system ensures precise automation.
10. Aseptic Filling
Operates with tube-in-tube sterilizer in closed cycle system. Vapor-protected filling cavity maintains sterility throughout the packaging process.
11. Storage or Blending
Final product can be stored as-is or used as raw material for producing mango sauce or other products.
